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The milled part in hand and the 3D model on screen
Services · new

3D printing

For a prototype, a fixture or a clamping setup, printing is often faster and cheaper than machining. It quickly puts a model in your hands to test and validate, before it costs material and machine time.

What you use it for

3D printing does not replace machining, but in certain situations it can add value.

Checking the shape

A printed model shows straight away whether the part fits and whether the assembly works. You catch mistakes before the part is made in metal.

Functional parts

Covers, holders, guards and guides in plastic. With the right material, fibre-reinforced for example, a print can take a serious load as well.

Jigs and fixtures

Clamping aids, gauges and assembly fixtures we print for our own workshop and for customers. Quickly made, quickly changed.

Parts that no longer exist

From an old plastic part we make a model and print a replacement: reverse engineering. Handy for machines that no longer have a supplier.

Presentation models

A model you can hold convinces faster than a render, whether it is for your customer or for your own management.

Combining with machining

Often the best solution is a mixed one: the load-bearing part milled, the rest printed. We make both and put them together.

Printing or machining?

We will not sell you a print when milling is the smarter option, or the other way round. This is how we look at it:

Printing is the obvious choice

For one piece or a few, for a shape that is not fixed yet, and for fixtures of which you may want a different one tomorrow. With fibre-reinforced material a load-bearing part can be printed as well.

Machining is the obvious choice

As soon as strength, temperature, dimensional stability or surface finish counts, and as soon as the quantities go up. Turning or milling is then usually more cost-effective as well.

Often it is both

The load-bearing part milled, the rest printed. Or printed first to check it, then machined in the real material. We make both and put them together.

Materials

We print on a BambuLab X1 Carbon. Besides the standard plastics we also print technical and fibre-reinforced materials: strong, heat-resistant or chemically resistant, and glass-filled for extra stiffness with minimal distortion. Thanks to the AMS changer system a print can combine several colours or materials.

Standard
PLA, PETG, ABS
Carbon-fibre reinforced
PA6-CF
Glass-fibre reinforced
PA6-GF, PET-GF
Technical
PC, ASA, TPU and more

The result is a functional, durable part that can be used straight from the printer. Which material fits, we discuss per job.

3D-printed part in technical plastic
From practice

Upgrade of an existing assembly tool

For a customer we modified a tool that we had developed earlier for fitting non-return valves onto hoses. The requirements had changed, so the design changed with them.

What is special about this version: because of the material requirements it is printed instead of milled. Exactly what we use 3D printing for: sometimes printing is simply the better route, and then that is the one we take.

Render of the machine with the plastic roller that the assembly tool connects to

From file to model

1
You send us a STEP or STL file. If you do not have one, we make the model from a sketch or a sample part.
2
We check the file for printability and discuss material and wall thickness with you.
3
We print, do any finishing that is needed, and you hear from us when it is ready.

Maximum dimensions we discuss per job. Just ask when you send your request.

3D model of a machine, ready to be printed or machined

Send us your file and we will look at it

Not sure whether printing or machining is the smarter option? Put it to us and you will get honest advice.

Request a quotation
3D printing | Sailer | Sailer Sittard